| Issue ID | 771160 |
| Internal NHTSA # | 10314944 |
| Manufacurer | VOLKSWAGEN OF AMERICA, INC |
| Brand | VOLKSWAGEN |
| Model | BEETLE |
| Model Year | 2005 |
| File date | 27/02/10 |
| Component | EXTERIOR LIGHTING |
| Product type code | VEHICLE |
| Description of the problem | New vw beetle headlight and taillight failures. The headlights on my daughters 2005 beetle fail but can be made to work again by hitting the headlight with the palm of your hand. Headlight/taillight failures are reported as a common problem with the new beetle and verified by my vw dealer in metairie, la. Last night while my daughter was driving both headlights went out within a few minutes of each other. Today i removed the headlight assembly and inspected the connections and wiring. Both assemblies have heat and current related wiring failures. Where the wire is crimped to the bulb flag type connector the wire is discolored and is corroded. The insulation on the wire is also discolored and cracking from heat or overcurrent or both. This applies to the low beam connectors for both lights. The bulbs are the original phillips 55w which is spec for the low beam. Many owners think their bulbs have failed and this is not the case. There are many blogs regarding early bulb failure in the new beetle as most owners simply are unable to remove the assembly as it requires mechanical skills and technical knowledge. I've also had similar problems regarding the tail light assemblies but i have not thoroughly inspected them as i did in this case. Again the vw dealer told me tail light failures are common and they don't know why vw has not issued a recall. This is definitely a safety problem and not an isolated incident. |
| Vehicle Mileage at Failure | 35455 |
| Number of Occurences | 1 |
| Source of the issue | NHTSA WEB SITE |
| City and State | HOUMA, LA |
| VIN pattern | 3VWCM31Y35MXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | |
| Was part original equipment? | |
| No. of injured persons | |
| No. of fatalities | |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | |
| Drive train type | |
| Transmission type | |
| Vehicle speed | 61 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |