| Issue ID | 1119815 |
| Internal NHTSA # | 10643670 |
| Manufacurer | Volkswagen Group of America, Inc. |
| Brand | VOLKSWAGEN |
| Model | BEETLE |
| Model Year | 2004 |
| File date | 01/10/13 |
| Component | AIR BAGS |
| Product type code | VEHICLE |
| Description of the problem | Driver's side seat belt wiring has failed thus illuminating the air bag light. The seat belt wiring is of minute diameter with little shielding and poor conduit. Because the seat belt must flex when moving the seat forward, the strain on the wiring in the seat belt rips the wiring from it's soldered joint. This causes the air bag light to illuminate and causes the air bag system to revert to a backup algorithm that puts the driver in a dangerous environment. This "backup" algorithm will not monitor vehicle speed and will automatically deploy the airbag at a default amount of force regardless of impact force. This means that a minor fender bender that reaches the airbag force threshold could deploy the airbag at a force too great and conversely a high speed impact may deploy the airbag with insufficient force. This is an extremely common problem on this model year vehicle. A quick internet search will alert you as to how common this problem is. After calling my local dealership, they told me "we replace a ton of those seatbelts." volkswagen should acknowledge this egregious manufacturing defect and recall this defective part before fatal consequences further prove this is a deadly and extremely common problem. |
| Vehicle Mileage at Failure | 85000 |
| Number of Occurences | 1 |
| Source of the issue | NHTSA WEB SITE |
| City and State | NORTH CANTON, OH |
| VIN pattern | 3VWCK31C34MXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | N |
| Was part original equipment? | |
| No. of injured persons | 0 |
| No. of fatalities | 0 |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | 4 |
| Drive train type | FWD |
| Transmission type | |
| Vehicle speed | 0 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |