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2007 Toyota SIENNA Service Brakes, Hydraulic Problems, Complaints and Defects

Issue ID	775606
Internal NHTSA #	10318564
Manufacurer	TOYOTA MOTOR CORPORATION
Brand	TOYOTA
Model	SIENNA
Model Year	2007
File date	19/01/09
Component	SERVICE BRAKES, HYDRAULIC
Product type code	VEHICLE
Description of the problem	On january 19, 2009 my 2007 toyota sienna front rotors & brake pads failed round- trip from san francisco to orange county. Mileage read: 20,939; & again on 01-12-2010 when mileage was 30,128. There were no warning lights, or notification by mechanic or service providers at regular maintenance checkups about wear or compromised rotors & pads. In advance of each incident. Maintenance had been regularly scheduled. On january 19, 2009 , brake rotors failed showing deeply scratches and were fused with the pads. On january 12, 2010 rotors required resurfacing but pads were ok. I contacted power toyota dealership in irvine,ca. About these concerns; their response indicated a design flaw as the pads are of made pf harder material than rotors thus wearing rotors before pads and fusing the two metals together. I had several return calls from their specialist ,a mechanical engineer formerly with gm. No solutions were offered and no followup received after i inquired if the dealer would replace the manufacturer's pads with softer ones(aftermarket) as a test. It was made clear even if after-market pads were installed, they might not last more than 5-6 thousand miles. I have concerns that the brakes will fail again and cause potential injury and damage to me or passengers or to others; certainly damage also means replacement of the rotors even if the pads do not show wear. I am reporting this as a flaw in mechanical/product design and manufacture of the 2007 sienna; intentional oversight or not,it is a lack of mitigation for the brake system that poses a potentially hazard. I believe the sienna van, intended for family and light loads, poses a brake risk while driving and additional expense and worry about rotor/brake failure . It is contrary to the experience i had with my earlier 300k toyota van (1985); my satisfaction with it led me to purchase the 2007 sienna which i now regret. I am asking toyota to replace the brake system or provide a new model van.
Vehicle Mileage at Failure	2093
Number of Occurences	1
Source of the issue	NHTSA WEB SITE
City and State	LAGUNA BEACH, CA
VIN pattern	5TDZK23C27SXXXXXX
Was vehicle invloved in a crash?	N
Was vehicle involved in a fire?	N
Was incedent reported to police?	N
Was medical attention required?
Was part original equipment?
No. of injured persons
No. of fatalities
Date of purchase	07/08/26
Was original owner?	N
Anti-lock brakes	N
Cruise control	N
Number of cylinders
Drive train type
Transmission type
Vehicle speed	55
DoT tire identifier
Tire size
Location of tire code
Type of tire failure code
Was defective tire repaired?
Date of manufacture
Type of child seat code
Type of restraint
Dealer's name
Dealer's telephone number
Dealer's city
Dealer's state code
Dealer's ZIP code

What is Recall?
A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
What is Failure?
Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
What is Defect?
Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

Last decoded VIN:

SJNFAAJ10U1337796 JTDKN3DU0D5563731 ZPBED5ZL3SLA40174 JN10KM160U0879286 WBA21FJ01SCV78727 ZFA25000001402496 W1N2477862J286109 5TEGM92N51Z799341 4USCH9344YLF83933 WBACH71020LA25283 KM8J3CA44GU216474 MAJ6S3JL6LC330541

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2007 Toyota SIENNA Service Brakes, Hydraulic Problems, Complaints and Defects, Recalls and Failures

2007 Toyota SIENNA Service Brakes, Hydraulic Problems, Complaints and Defects

What is Recall?

What is Failure?

What is Defect?