2005 Toyota SIENNA Structure Problems, Complaints and Defects, Recalls and Failures

This is an online automotive information provider of a detailed information on complaints, defects and recalls for Toyota SIENNA 2005 structure. Our users can find data on mass market car models from most popular brands. The service allows to compare and analyze statistics for reported problems, complaints, recalls for various manufacturers. We hope our site will help with selecting of a reliable and safe car. By using this tool, you will be able to get records with description of safety issues for vehicles, equipment, tires and child restraints. These issues include safety recalls for your Toyota SIENNA 2005 structure and complaints other owners have filed.
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2005 Toyota SIENNA Structure Problems, Complaints and Defects

 Issue ID811648
 Internal NHTSA #10351502
 ManufacurerTOYOTA MOTOR CORPORATION
 BrandTOYOTA
 ModelSIENNA
 Model Year2005
 File date19/07/10
 ComponentSTRUCTURE
Product type codeVEHICLE
 Description of the problemAt about 107,000 miles, our 2005 toyota sienna driver's side door began making a loud popping. No incident led to the initiation of this noise. Investigation revealed broken welds at the door stop connection. Further investigation revealed a significant number of other complaints including a service bulletin (nv003-07). Toyota was contacted and after about 2 weeks of follow-up, it was determined that they would not assist us in any way citing a lack of "service history" with the dealership. We were over our extended warranty mileage by about 7000 miles and the time by about 3. 5 months. We are the second owners of the van, but the original owners were my wife's parents. Nothing has been done so far to repair the door. A proper fix would include installing a new door. We are a middle class family working on a budget though so that is out of the question. We will have to find an alternative. Options include 1)removing the door stop allowing the door to freely swing... Definite safety concern. 2)drilling out the spot welds and mig welding them back... Nobody is having any luck with this from what i am reading. 3) drilling out the spot welds and attaching with a bolt... Only temporary from what i am reading... Cracks form in the welded materials. The temptation is to temporarily fix the problem and then sell the vehicle. We are honest faithful people so i would not be able to stick another family with this issue. Some might argue that this is not a safety problem. Since the stop is still partially attached, my wife has been entering and exiting through the passenger side door to prevent any further damage. Complete failure would result in extreme difficulty fixing it and pose a serious threat to one of my three unsuspecting children when they open it up. I have already read of children being hurt by a free swinging sienna door. This is a manufacturing problem. Welds aren't supposed to break. The materials between the weld should break first. It was a bad weld from day 1.
 Vehicle Mileage at Failure107000
Number of Occurences1
Source of the issueNHTSA WEB SITE
 City and StateMECHANICSBURG, OH
VIN pattern 5TDZA23C85SXXXXXX
 Was vehicle invloved in a crash?N
 Was vehicle involved in a fire?N
 Was incedent reported to police?N
 Was medical attention required?
 Was part original equipment?
No. of injured persons
No. of fatalities
 Date of purchase07/08/26
Was original owner?N
Anti-lock brakesN
Cruise controlN
Number of cylinders
Drive train type
Transmission type
 Vehicle speed0
 DoT tire identifier
 Tire size
 Location of tire code
 Type of tire failure code
 Was defective tire repaired?
 Date of manufacture
Type of child seat code
Type of restraint
 Dealer's name
 Dealer's telephone number
 Dealer's city
 Dealer's state code
 Dealer's ZIP code
  • What is Recall?

    A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
  • What is Failure?

    Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
  • What is Defect?

    Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

 

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