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2004 Toyota SIENNA Fuel System, Gasoline Delivery Hoses, Lines P Problems, Complaints and Defects

Issue ID	595041
Internal NHTSA #	10162687
Manufacurer	TOYOTA MOTOR CORPORATION
Brand	TOYOTA
Model	SIENNA
Model Year	2004
File date	15/07/06
Component	FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/P
Product type code	VEHICLE
Description of the problem	2004 sienna - manufactured 03? July 14th drove from ca to az - 5 kids and my brother sat. After driving ~ 2 hours stopped for gas. Filled tank. A few minutes later, the car suddenly lost power & proceeded to slow down very quickly. We quickly pulled to the side. He opened the hood, looked & crawled under car. Quickly crawled back with parts of his t-shirt, his face and one arm covered with gas. He said fuel line was loose and line was close to exhaust, danger of fire or possible explosion. Had some tools in the car. My description of what he did --> tried to force the connection back together. Service person at dealership had no explanation why the fuel line would have come off. There were no accidents/ rocks/ or unusual circumstances. The only facts that i know of that may have played a role is - we had been driving in ~110 weather and then filled the tank - pressure build forced the connection loose ? Had my brother not been there, i would have tried to start the car - with the very hot exhaust line / ? Possible major fire or explosion. Replacing an apparently ok fuel line with new of the same make & model concerns me. Toyota should investigate the root cause and find out if part was faulty. This problem can come up again at any time anywhere ... Can you recommend a course of action. Do you have any power over toyota service - can they for example use additional clamps etc ... This is a major safety issue - we could have been dead. This is not similar to a radiator cap where the faulty part can cause damage to the car ... This can actually kill people without warning. I have asked the service person to keep the old part - can you request that toyota or other unbiased agencies investigate the cause of this problem. There are several references on internet about sienna damaged or faulty fuel tank .. The sites are blocked so i can not read details. *jb
Vehicle Mileage at Failure
Number of Occurences	1
Source of the issue	NHTSA WEB SITE
City and State	MISSION VIEJO, CA
VIN pattern	5TDZA23C74SXXXXXX
Was vehicle invloved in a crash?	N
Was vehicle involved in a fire?	N
Was incedent reported to police?	N
Was medical attention required?
Was part original equipment?
No. of injured persons
No. of fatalities	0
Date of purchase	07/08/26
Was original owner?	N
Anti-lock brakes	N
Cruise control	N
Number of cylinders
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DoT tire identifier
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Location of tire code
Type of tire failure code
Was defective tire repaired?
Date of manufacture
Type of child seat code
Type of restraint
Dealer's name
Dealer's telephone number
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Dealer's state code
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What is Recall?
A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
What is Failure?
Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
What is Defect?
Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

Last decoded VIN:

JTDEW23E630053748 SALWA2BK8KA815750 VF1KT320644718145 KNEJE55385K058230 JTJTBCDX2S5035724 WBAPX31040CX40401 TMAD281UAEJ061360 MH8BG41CAAJ391833 3GNKBLRS5LS652044 U5YZU81VABL032601 WBAKS620800W98051 4T1BE32K32U599896

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2004 Toyota SIENNA Fuel System, Gasoline Delivery Hoses, Lines P Problems, Complaints and Defects, Recalls and Failures

2004 Toyota SIENNA Fuel System, Gasoline Delivery Hoses, Lines P Problems, Complaints and Defects

What is Recall?

What is Failure?

What is Defect?