| Issue ID | 824029 |
| Internal NHTSA # | 10362106 |
| Manufacurer | TOYOTA MOTOR CORPORATION |
| Brand | TOYOTA |
| Model | HIGHLANDER |
| Model Year | 2005 |
| File date | 29/07/10 |
| Component | POWER TRAIN |
| Product type code | VEHICLE |
| Description of the problem | Front differential catastrophically failed on 2005 toyota highlander (4wd) (65,220 mi) while traveling at 65 mph on interstate. Vehicle instantaneously lost speed (to 30 mph) & we narrowly avoided being run over by semitrailer at highway speed. Due to configuration of road - only sporadic shoulders because of terrain - this was a very dangerous situation. Car stuck in travel lanes for an extended period. Feel very lucky that no one was hurt. Repairing dealer asserted that the part had no fluid remaining due to seal leak. Vehicle was last serviced by local dealer ~2,000 miles earlier (63,226 mi) with no leakage seen. Entire front differential / transfer case assembly was replaced (still have part). Car was totally inspected by repairing dealer at the time (65,220 mi) and no other problems found. One month later found fluid puddle in driveway (66,216 mi). Dealer investigated and reported that the inspection plug on the rear differential was rapidly leaking differential fluid. Told not to drive vehicle till plug and gasket replaced. Seems to be ok now. So, within a month and 1,000 mi use, both the front differential and the rear differential rapidly lost fluids. I suspect bad gaskets were used in manufacture. |
| Vehicle Mileage at Failure | 65220 |
| Number of Occurences | 1 |
| Source of the issue | NHTSA WEB SITE |
| City and State | ROCHESTER, NY |
| VIN pattern | JTEEP21AX50XXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | |
| Was part original equipment? | |
| No. of injured persons | |
| No. of fatalities | |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | 6 |
| Drive train type | |
| Transmission type | |
| Vehicle speed | 65 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |