2006 Toyota HIGHLANDER HYBRID Hybrid Propulsion System Inverter Problems, Complaints and Defects, Recalls and Failures

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2006 Toyota HIGHLANDER HYBRID Hybrid Propulsion System Inverter Problems, Complaints and Defects

 Issue ID864944
 Internal NHTSA #10407755
 ManufacurerTOYOTA MOTOR CORPORATION
 BrandTOYOTA
 ModelHIGHLANDER HYBRID
 Model Year2006
 File date09/06/11
 ComponentHYBRID PROPULSION SYSTEM: INVERTER
Product type codeVEHICLE
 Description of the problemOn june 9, 2011 at approximately 11:00pm central time, my family (wife, two daughters, one son and i) were driving our 2006 toyota highland hybrid down i65 about 20 miles nw of lafayette, indiana. We suddenly lost power and could not drive the car. We were going about 70mph and luckily there were no cars around us at the time, as we had extreme difficulty in steering the car and struggled to pull it off to the side of the road. It said something on the screen about check vsd and hybrid system. The engine continued to whirl, but we could not start car or do anything with it. We called a tow truck & waited in the dark on side of interstate 65 to wait for them to pick us up. It took about 45 minutes to get the tow truck there and for someone to come pick us up. We definitely felt lucky to get off of the highway without getting hurt as this area had no lights and was very dark (except for the red lights on the wind mills all around us). We went to a hotel in lafayette and the tow truck dropped the car off at the dealership. The next morning, the dealership sent a courtesy car to pick me up & take me over there. I spoke with the service department and they said they would evaluate the problem. I told him it might be the inverter, as my father owned a lexus rx400 hybrid and the inverter on his car failed and lexus gave him the part. The service department told me that he personally had never changed an inverter, so he did not think it was that. I rented a car and my family and i continued our trip to florida. A couple of days later, the toyota dealership called me and said they had to take the engine apart and it could be an expensive repair just to figure out what was wrong. He thought it might be rodent damage. Days later he called back and said that it was in fact the inverter and that the repair would cost me $9,600. 00. I went online & determined that many people with 2006 toyota highlanders hybrids with vin# similar to mine have had the same issue.
 Vehicle Mileage at Failure119200
Number of Occurences1
Source of the issueNHTSA WEB SITE
 City and StateLAKE BLUFF, IL
VIN pattern JTEEW21A560XXXXXX
 Was vehicle invloved in a crash?N
 Was vehicle involved in a fire?N
 Was incedent reported to police?N
 Was medical attention required?
 Was part original equipment?
No. of injured persons
No. of fatalities
 Date of purchase07/08/26
Was original owner?N
Anti-lock brakesN
Cruise controlN
Number of cylinders6
Drive train typeFWD
Transmission type
 Vehicle speed70
 DoT tire identifier
 Tire size
 Location of tire code
 Type of tire failure code
 Was defective tire repaired?
 Date of manufacture
Type of child seat code
Type of restraint
 Dealer's name
 Dealer's telephone number
 Dealer's city
 Dealer's state code
 Dealer's ZIP code
  • What is Recall?

    A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
  • What is Failure?

    Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
  • What is Defect?

    Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

 

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