| Issue ID | 923575 |
| Internal NHTSA # | 10460895 |
| Manufacurer | SUBARU OF AMERICA, INC. |
| Brand | SUBARU |
| Model | WRX |
| Model Year | 2006 |
| File date | 05/03/12 |
| Component | POWER TRAIN |
| Product type code | VEHICLE |
| Description of the problem | At 3500 rpm shift from 2nd to 3rd gear at low level acceleration the 3rd gear teeth shattered and caused damage to the gearset. 3rd gear needed total replacement and metal debris floating in the casing until car could be stopped. 2000 miles later after subaru dealership repair and all new parts from the factory the same scenario occurs again 3rd gear chipped all teeth and car needed to be stopped immediately. Both incidents left the car with large amounts of metal debris which not only cause additional damage to other parts but also have the ability to cause the car to lock up and malfunction posing a serious threat to the driver and any passengers. This metal debris was observed in both transmission repairs. Subaru sighted "operator abuse" as the cause of the failure. However a serious design defect related to a significant deflection of the input shaft most likely is the real cause of the transmission failure. *js |
| Vehicle Mileage at Failure | 111000 |
| Number of Occurences | 1 |
| Source of the issue | NHTSA WEB SITE |
| City and State | ELKTON, MD |
| VIN pattern | JF1GD79606GXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | |
| Was part original equipment? | |
| No. of injured persons | 0 |
| No. of fatalities | 0 |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | 4 |
| Drive train type | AWD |
| Transmission type | |
| Vehicle speed | 40 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |