| Issue ID | 875003 |
| Internal NHTSA # | 10419028 |
| Manufacurer | POLARIS INDUSTRIES, INC. |
| Brand | POLARIS |
| Model | RANGER RZR |
| Model Year | 2008 |
| File date | 25/07/11 |
| Component | FUEL SYSTEM, GASOLINE |
| Product type code | VEHICLE |
| Description of the problem | Poor design of fuel tank/fuel pump connection will cause fuel leak, only a matter of time. Consequence - possible fuel fire, explosion! Fuel tank has brass inserts in blind holes to accommodate fastening of fuel pump with o-ring seal between fuel pump and fuel tank. Good idea but very bad and dangerous design. These brass inserts will loosen in blind hole of fuel tank and cause a leak due to lack of compression of o-ring. Don't know exact reason for loosening, possibly expansion/contraction from temperature changes, low to high elevation changes or just plain old vibration and fatigue. Whatever the cause, this is a very serious safety hazard, extremely dangerous to life and health, not to mention monetary loss due to property damage and destruction of vehicle. I asked a local polaris dealer about this problem and all they wanted to do was sell me a new fuel tank/fuel pump assembly, polaris industries answer/solution wasn't any better. Polaris industries needs to step up to the plate and offer a recall/repair of this defect before someone is injured or killed. Shouldn't try to deceive people or piss off old people who have time on their hands to expose the truth. |
| Vehicle Mileage at Failure | 1500 |
| Number of Occurences | |
| Source of the issue | PORTABLE SAFETY COMPLAINT FORM (PDF) |
| City and State | GLENDALE, AZ |
| VIN pattern | 4XAVH76A78DXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | |
| Was medical attention required? | |
| Was part original equipment? | |
| No. of injured persons | 0 |
| No. of fatalities | 0 |
| Date of purchase | 08/08/26 |
| Was original owner? | |
| Anti-lock brakes | |
| Cruise control | |
| Number of cylinders | |
| Drive train type | |
| Transmission type | |
| Vehicle speed | 0 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |