| Issue ID | 1407981 |
| Internal NHTSA # | 11023728 |
| Manufacurer | Mercedes-Benz USA, LLC. |
| Brand | MERCEDES BENZ |
| Model | R350 |
| Model Year | 2008 |
| File date | 15/09/17 |
| Component | ELECTRICAL SYSTEM |
| Product type code | VEHICLE |
| Description of the problem | Electrical wiring around headlamps is crumbling and exposing large lengths of bare wires, with up to about 6" of copper wiring exposed in the engine compartment. I replaced a burned out halogen headlamp in june, the other one in august, and the first one went out again about a week ago (and this rate of headlamp replacement is more or less typical; i keep two spares in my car at all times, as burnouts are so frequent). The bare wires may be contributing to the extremely short bulb life and could also cause arcing and potentially an engine fire. Although an engine fire has not happened yet, the arcing is extremely likely. However, the area where this occurs is so has extremely restricted access and direct vision into and around the headlamp mount is not possible. Only upon inserting my iphone into the available space was i able to see the extent of the wiring insulation deterioration. Virtually all of the segmented insulation on the brown wire flaked off on my fingers when i installed the new headlamp. Although the brown wire was most affected, the yellow wire also shows significant signs of deterioration. I worked in the automotive industry for over ten years as an oem supplier and vehicle manufacturer and such defects as this tend to indicate inferior materials or manufacturing processes. Materials this fragile should have been caught in the qa process and returned to the supplier before installation on the assembly line. |
| Vehicle Mileage at Failure | 115000 |
| Number of Occurences | |
| Source of the issue | NHTSA WEB SITE |
| City and State | ROUND ROCK, TX |
| VIN pattern | 4JGCB65E08AXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | N |
| Was part original equipment? | |
| No. of injured persons | |
| No. of fatalities | |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | |
| Drive train type | |
| Transmission type | |
| Vehicle speed | 0 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |