| Issue ID | 1263219 |
| Internal NHTSA # | 10837350 |
| Manufacurer | Mercedes-Benz USA, LLC. |
| Brand | MERCEDES BENZ |
| Model | ML350 |
| Model Year | 2004 |
| File date | 20/02/16 |
| Component | ELECTRICAL SYSTEM |
| Product type code | VEHICLE |
| Description of the problem | During a routine change of a headlight lamp, the maintenance technician discover that the insulation on all four wires in the left front headlight assembly were cracked, disintegrating and missing leaving the bare wires exposed. The maintenance technician would not change the bulb until a new wiring harness was fabricated and the discrepancy was corrected. This is a dangerous situation. The bare wires are in an enclosed headlamp assembly, contacting flammable materials. A short in these wires can lead to system failures, overheating and fire in the headlamp area. Recommend a recall for inspection and if this discrepancy is discovered, recommend an immediate replacement of the wires in the headlamp assembly. |
| Vehicle Mileage at Failure | 96000 |
| Number of Occurences | |
| Source of the issue | NHTSA WEB SITE |
| City and State | HOUSTON, TX |
| VIN pattern | 4JGAB57E64AXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | N |
| Was part original equipment? | |
| No. of injured persons | |
| No. of fatalities | |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | |
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| Vehicle speed | |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |