| Issue ID | 700518 |
| Internal NHTSA # | 10248514 |
| Manufacurer | CHRYSLER LLC |
| Brand | JEEP |
| Model | WRANGLER |
| Model Year | 2004 |
| File date | 10/11/08 |
| Component | EXTERIOR LIGHTING |
| Product type code | VEHICLE |
| Description of the problem | Multifunction light switch has failed after 60,000 miles of vehicle operation. Symptoms of failure are: fog lights engage intermittently when signaling right-hand turns or when driving over rough surface roads. An electrical "popping" noise can be heard originating from the headlight switch stalk where the fog light switch resides. Assembly was removed and inspected for any physical damage or loose wiring contacts, but no external defects could be observed. Vehicle does not experience any sort of abnormal use or abuse. I believe that this is a possible fire hazard, as numerous other owners have complained of switch failure leading to melted, burned wires and connectors in the multifunction switch wiring harness, as well as in the switch itself. This problem is identical to that plaguing many pt cruisers, which use the same switch assembly as this vehicle. The problem will most likely require replacement of the multifunction switch assembly, but as the design shows no signs of undergoing an engineering revision since introduction, i believe that any replacement part will ultimately present the same problem after only a matter of time. |
| Vehicle Mileage at Failure | 60000 |
| Number of Occurences | 1 |
| Source of the issue | NHTSA WEB SITE |
| City and State | BREMERTON, WA |
| VIN pattern | 1J4FA49S54PXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | |
| Was part original equipment? | |
| No. of injured persons | 0 |
| No. of fatalities | 0 |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | |
| Drive train type | |
| Transmission type | |
| Vehicle speed | 0 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |