| Issue ID | 1132951 |
| Internal NHTSA # | 10659025 |
| Manufacurer | Hyundai Motor America |
| Brand | HYUNDAI |
| Model | SONATA |
| Model Year | 2010 |
| File date | 15/11/14 |
| Component | STRUCTURE:BODY |
| Product type code | VEHICLE |
| Description of the problem | Rear drive side door handle fell off. The door was not being opened, it just fell off on to garage floor. We have no kids and this door gets used only occasionally. The failure is in the area of the part that has an extended hook which pulls the internal door latch to release the door lock. The point of failure is a clean sheared surface approximately half way along this extended hood feature. Microscopic exam of the failure interface indicates approximately 50% weld/knit lines observed over the cross-section. Strong possibility that this is a manufacturing defect related to injection molding. Door can not be opened from the outside without using some tool work around and depending on the conditions this can result in a safety concern. |
| Vehicle Mileage at Failure | 46000 |
| Number of Occurences | 1 |
| Source of the issue | NHTSA WEB SITE |
| City and State | FLORISSANT, MO |
| VIN pattern | 5NPET4AC1AHXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | N |
| Was part original equipment? | |
| No. of injured persons | 0 |
| No. of fatalities | 0 |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | 4 |
| Drive train type | FWD |
| Transmission type | |
| Vehicle speed | 0 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |