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2006 Harley-davidson FLHTCI Electrical System Problems, Complaints and Defects

Issue ID	1263715
Internal NHTSA #	10838432
Manufacurer	Harley-Davidson Motor Company
Brand	HARLEY-DAVIDSON
Model	FLHTCI
Model Year	2006
File date	15/05/10
Component	ELECTRICAL SYSTEM
Product type code	VEHICLE
Description of the problem	Multiple failures on a harley-davidson electra glide classic motorcycle are being reported in this complaint. 1. Rear brake light failure due to rear wheel rubbing against wire harness located inside rear fender well. Wiring insulation was destroyed and wiring was damaged to the point of being inoperable. Wiring harness part number 68772-06 2. Rear brake light failure due to faulty brake light switch. Brake switch part number 72023-51. This switch was replaced with a version e. The original switch was superseded by a version -a, -b, -c, -d and now -e. 3. Ignition switch failure causing various lighting failures which could only be resolved by pulling main fuse on the electrical system. Ignition switch part number 71572-06. 4. Primary transmission seal leaks (various) allowing fluid to run along bottom of motor and frame and come into contact with rear tire during operation. The seals which fail are part numbers 12045 (shifter shaft seal) and 12052a (inner primary oil seal). The third seal is the stator output seal. 5. Front engine mount failure which causes excessive engine vibration and unstable handling issues, and failure of the rear exhaust pipe causing unacceptable sounds levels. Front motor mount part number 16207-79d (4th revision on engine mount) and rear exhaust pipe part number 65626-98c (3rd revision on rear exhaust pipe). 6. Gear shifter rod failure causing the rider to lose transmission shifting between gears during motorcycle operation. Rod assembly part number 33759-99b. 7. Tour pack luggage latch failures allowing lid on tour pack to open during operation and contents to be released. Latch part number 90649-95
Vehicle Mileage at Failure	33543
Number of Occurences	1
Source of the issue	PORTABLE SAFETY COMPLAINT FORM (PDF)
City and State	MINONG, WI
VIN pattern	1HD1FFW116YXXXXXX
Was vehicle invloved in a crash?	N
Was vehicle involved in a fire?	N
Was incedent reported to police?	N
Was medical attention required?	N
Was part original equipment?
No. of injured persons
No. of fatalities
Date of purchase	07/08/26
Was original owner?	N
Anti-lock brakes	N
Cruise control	N
Number of cylinders
Drive train type	RWD
Transmission type
Vehicle speed	65
DoT tire identifier
Tire size
Location of tire code
Type of tire failure code
Was defective tire repaired?
Date of manufacture
Type of child seat code
Type of restraint
Dealer's name
Dealer's telephone number
Dealer's city
Dealer's state code
Dealer's ZIP code

What is Recall?
A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
What is Failure?
Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
What is Defect?
Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

Last decoded VIN:

LB37622Z0TX640182 KNACC81GFN5137380 WVGZZZCTXRW020723 WDC1641201A230377 5TDBZRBHXMS058030 WVWZZZAUZFP113953 WDBSK77F57F121425 WBAYB01020D126247 WAUZZZ8E64A019117 JMZBLA43601192934 5YJ3E1EAXJF000000 WF0DXXWPCDHU33778

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2006 Harley-davidson FLHTCI Electrical System Problems, Complaints and Defects, Recalls and Failures

2006 Harley-davidson FLHTCI Electrical System Problems, Complaints and Defects

What is Recall?

What is Failure?

What is Defect?