2006 Ford F-550 SD Fuel System, Diesel Problems, Complaints and Defects, Recalls and Failures

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2006 Ford F-550 SD Fuel System, Diesel Problems, Complaints and Defects

 Issue ID715312
 Internal NHTSA #10261060
 ManufacurerFORD MOTOR COMPANY
 BrandFORD
 ModelF-550 SD
 Model Year2006
 File date23/02/09
 ComponentFUEL SYSTEM, DIESEL
Product type codeVEHICLE
 Description of the problemI own a 2006 ford f-550 diesel pick-up truck. Bought the truck when it was new. At 4,000 miles several of the injectors went bad. Over the past few years i have had to replace the fuel filter 7 different times in order to get the truck to run right. Or what i thought was right. It never has gotten very good fuel mileage, and i now know why. A few weeks ago the truck started running horrible. I took the fuel filter off, as well as captured the fuel into a clean glass jar. It was full of what appears to be silver flakes as well as rust from the inside of the fuel tank. Needless to say it has also clogged the injectors. The truck is starving for fuel. Ford said the tank needed to be replaced, however, at our expense. Through further research i now find out this problem is all over the us. (i have also contacted the ftc about this) the tanks are delaminating. In other words, they are rotting. Every article i have read describes the same exact issues. Ford claimed that nothing was wrong with the tank. I took it to a local radiator shop, and they said the whole top of the tank is completely rusted out. The laminate that was put on at the factory is falling off into the tank, then running through the entire fuel system. This continues to be at the expense of the consumer, on a product that clearly is defective!!! What is it going to take, my wife breaking down with this truck, and getting killed while she waits for help??? This is a national problem. Their are thousands of people with fleets of ford trucks that are all having the same issues. These tanks need to be recalled. It is very wrong that we the consumer should have to continue paying for repairs on a defective product. Most of these vehicles cost more than your average home. This is not a small problem. It has happened to fleets of ambulances. I sure hope i don't have a family member that needs to be transported to the hospital by one of these defective vehicles, and they break down on the way to the hospital.
 Vehicle Mileage at Failure
Number of Occurences1
Source of the issueNHTSA WEB SITE
 City and StateDUNNELLON, FL
VIN pattern 1FDAW57P06EXXXXXX
 Was vehicle invloved in a crash?N
 Was vehicle involved in a fire?N
 Was incedent reported to police?N
 Was medical attention required?
 Was part original equipment?
No. of injured persons
No. of fatalities
 Date of purchase07/08/26
Was original owner?N
Anti-lock brakesN
Cruise controlN
Number of cylinders
Drive train type
Transmission type
 Vehicle speed
 DoT tire identifier
 Tire size
 Location of tire code
 Type of tire failure code
 Was defective tire repaired?
 Date of manufacture
Type of child seat code
Type of restraint
 Dealer's name
 Dealer's telephone number
 Dealer's city
 Dealer's state code
 Dealer's ZIP code
  • What is Recall?

    A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
  • What is Failure?

    Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
  • What is Defect?

    Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

 

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