| Issue ID | 993114 |
| Internal NHTSA # | 10523485 |
| Manufacurer | Ford Motor Company |
| Brand | FORD |
| Model | F-250 |
| Model Year | 2004 |
| File date | 01/01/12 |
| Component | ENGINE |
| Product type code | VEHICLE |
| Description of the problem | Ford f series and super duty pickups with 5. 4 engines. My 2004 ford f-250 has an issue with leaking exhaust manifolds. When looking into this further while getting pricing, i found out that this was not an isolated issue and that it was a common occurrence due to a mistake in material used for the exhaust manifold bolts. So common that aftermarket suppliers are making replacement kits for the problem. The exhaust manifold attaching studs were made out of a metal that quickly rusts out causing the failure. After the failure, i began to notice exhaust gases entering the cab of the vehicle through the climate control, which its fresh air intake is in the general direction of the exhaust manifold. I also question the emissions standards because of the exhaust leak not to mention the potential fire risk from heated gases and flames entering the engine compartment. |
| Vehicle Mileage at Failure | 62000 |
| Number of Occurences | 1 |
| Source of the issue | NHTSA WEB SITE |
| City and State | NORTH HAVEN, CT |
| VIN pattern | XXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | |
| Was part original equipment? | |
| No. of injured persons | 0 |
| No. of fatalities | 0 |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | |
| Drive train type | |
| Transmission type | |
| Vehicle speed | 0 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |