| Issue ID | 742748 |
| Internal NHTSA # | 10287147 |
| Manufacurer | FORD MOTOR COMPANY |
| Brand | FORD |
| Model | F-250 SD |
| Model Year | 2004 |
| File date | 30/05/09 |
| Component | ENGINE AND ENGINE COOLING:ENGINE |
| Product type code | VEHICLE |
| Description of the problem | 2004 ford 6. 0 liter diesel motor- egr cooler cracking and thus causing coolant leaks into the exhaust system and engine cylinders. Egr cooler failure causes coolant to enter engine cylinders thus increasing cylinder pressures on heads. Head bolts stretch and head gaskets fail. Water in cylinder leads to major engine failure. 1000's of ford 6. 0 liter diesel owners have the same problem. Dealers repair them constantly. Ford dealer parts dept states that they have parts in stock because they change them out on a daily basis. My vehicle was 2 months out of warranty when part failed at 53,163 miles. Egr cooler cracked, leaked out coolant in the exhaust and into the motor, thus motor failed. Dealer says need new motor at $10,000. Ford needs to recall the older egr cooler component. Currently when they change them out under warranty, they replace it with a new and improved egr cooler. If it is new and improved, why isn't the old one recalled if they know it is a bad design? |
| Vehicle Mileage at Failure | 53163 |
| Number of Occurences | 1 |
| Source of the issue | NHTSA WEB SITE |
| City and State | MANDEVILLE, LA |
| VIN pattern | 1FTNW21P04EXXXXXX |
| Was vehicle invloved in a crash? | N |
| Was vehicle involved in a fire? | N |
| Was incedent reported to police? | N |
| Was medical attention required? | |
| Was part original equipment? | |
| No. of injured persons | |
| No. of fatalities | |
| Date of purchase | 07/08/26 |
| Was original owner? | N |
| Anti-lock brakes | N |
| Cruise control | N |
| Number of cylinders | |
| Drive train type | |
| Transmission type | |
| Vehicle speed | 20 |
| DoT tire identifier | |
| Tire size | |
| Location of tire code | |
| Type of tire failure code | |
| Was defective tire repaired? | |
| Date of manufacture | |
| Type of child seat code | |
| Type of restraint | |
| Dealer's name | |
| Dealer's telephone number | |
| Dealer's city | |
| Dealer's state code | |
| Dealer's ZIP code |