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2015 Ford F-150 Engine Problems, Complaints and Defects

Issue ID	1499151
Internal NHTSA #	11130593
Manufacurer	Ford Motor Company
Brand	FORD
Model	F-150
Model Year	2015
File date	01/09/18
Component	ENGINE
Product type code	VEHICLE
Description of the problem	Engine abruptly dropped to a rough idle with no throttle response while in traffic. Display console reported 'service advancetrac' and other warnings. I managed to coast to the side of the road. I shut off and restarted the engine and was able to drive normally. The same symptom repeated the next day. This is a repeat of the same symptom that occurred at about 17000 miles. At that time the dealer replaced the throttle body under warranty. This time the vehicle was out of warranty, so i replaced the throttle body myself and fixed the problem. I subsequently disassembled the old throttle body to see if i could identify the root cause of the problem. As an experienced electronic engineer, i have a better shot at doing this than many. Upon disassembly, i noticed black discoloration on the connector to the motor that controls the throttle. The material of that connector appears to be tin or a tin alloy; the black is likely an oxide that can cause an open circuit. This looks like a phenomenon called 'fretting' that can occur in connectors when vibration is present. The usual fix is to change to gold plated contacts, and/or ensure continued lubrication of the contacts. I've attached an article on 'fretting' for reference. Based on the fact that this problem was not permanently fixed by the first replacement of the throttle body, it appears that ford has not implemented a design change to manage it. It's likely that the problem will recur and require repeated fixes. This is dangerous in traffic because it's not always possible to coast to a safe location with a non-functioning engine.
Vehicle Mileage at Failure	44000
Number of Occurences
Source of the issue	NHTSA WEB SITE
City and State	COLORADO SPRINGS, CO
VIN pattern	1FTEW1EG4FFXXXXXX
Was vehicle invloved in a crash?	N
Was vehicle involved in a fire?	N
Was incedent reported to police?	N
Was medical attention required?	N
Was part original equipment?
No. of injured persons
No. of fatalities
Date of purchase	07/08/26
Was original owner?	N
Anti-lock brakes	N
Cruise control	N
Number of cylinders
Drive train type
Transmission type
Vehicle speed	40
DoT tire identifier
Tire size
Location of tire code
Type of tire failure code
Was defective tire repaired?
Date of manufacture
Type of child seat code
Type of restraint
Dealer's name
Dealer's telephone number
Dealer's city
Dealer's state code
Dealer's ZIP code

What is Recall?
A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
What is Failure?
Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
What is Defect?
Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

Last decoded VIN:

LS5A3DKR7PA960657 1FATP8FF6K5151777 LJ1EKDBR0T1100998 1FTFW1E89MFB47966 5NMSG13D38H178523 JTEVA5BR9T5089419 1FADP3K24EL399522 MR0REBHV200530069 X9FLXXEEBLDR27367 1G6KD57Y27U235480 1FA6P8R08T5502517 W1N2476872W033132

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2015 Ford F-150 Engine Problems, Complaints and Defects, Recalls and Failures

2015 Ford F-150 Engine Problems, Complaints and Defects

What is Recall?

What is Failure?

What is Defect?