2004 Ford F-150 Power Train Transfer Case (4-wheel Drive) Problems, Complaints and Defects, Recalls and Failures

This is an online automotive information provider of a detailed information on complaints, defects and recalls for Ford F-150 2004 power train transfer case (4-wheel drive). Our users can find data on mass market car models from most popular brands. The service allows to compare and analyze statistics for reported problems, complaints, recalls for various manufacturers. We hope our site will help with selecting of a reliable and safe car. By using this tool, you will be able to get records with description of safety issues for vehicles, equipment, tires and child restraints. These issues include safety recalls for your Ford F-150 2004 power train transfer case (4-wheel drive) and complaints other owners have filed.
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2004 Ford F-150 Power Train Transfer Case (4-wheel Drive) Problems, Complaints and Defects

 Issue ID630831
 Internal NHTSA #10191391
 ManufacurerFORD MOTOR COMPANY
 BrandFORD
 ModelF-150
 Model Year2004
 File date22/02/06
 ComponentPOWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
Product type codeVEHICLE
 Description of the problemI bought the 2004 fx4 f-150 super cab in late 2005 with 25000 miles on it. I purchased a $1400 extended warranty from an independent company through the ford dealership. After the first few months i noticed a grinding sound under the truck that sounded like a few ball bearings rolling around quickly in a metal bowl. It would last about 5-10 seconds and then i would not hear again for a few months. After about the 5th time this happened i took vehicle to the ford dealership, and they could not duplicate the problem, so nothing was done. The next time this noise was heard i quickly turned on the 4x4 high via the switch on the dashboard and the noise went away immediately. I could do this every time after. This was telling me it was somewhere in the transfer case. So, last week around 60000 miles the transmission started grinding in traffic, slipping, and giving me a transmission fail indication where the odometer was located , and a flashing overdrive off. This happened for about 10 minutes until i could get off the expressway, and exit into a gas station parking lot. I thought for sure the transmission was going to blow out at any moment. I turned off the truck, which reset the transmission fail alarm, put the truck in reverse, which made a loud slamming noise. I then put it in drive and was able to drive home with only grinding noise in first gear. I waited 2 days ,and then drove the truck to the dealership 40 minutes away without any problems . After a day in the s repair shop they pulled the pan and it had metal shavings everywhere. They called and told me they couldn't figure out how i was able to drive to the repair shop. They found some bad seals and a vacuum pump/solenoid in the transfer case, the transmission was gone and was completely replaced. All the software has been updated, which i have heard can cause the majority of the problems. It would have cost me around $6000 if i didn't purchase the complete warranty.*ak
 Vehicle Mileage at Failure61000
Number of Occurences50
Source of the issueNHTSA WEB SITE
 City and StateMUSKEGO, WI
VIN pattern XXXXXX
 Was vehicle invloved in a crash?N
 Was vehicle involved in a fire?N
 Was incedent reported to police?N
 Was medical attention required?
 Was part original equipment?
No. of injured persons0
No. of fatalities0
 Date of purchase16/10/05
Was original owner?N
Anti-lock brakesY
Cruise controlY
Number of cylinders8
Drive train type4WD
Transmission typeAUTO
 Vehicle speed35
 DoT tire identifier
 Tire size
 Location of tire code
 Type of tire failure code
 Was defective tire repaired?
 Date of manufacture
Type of child seat code
Type of restraint
 Dealer's nameTOWNE FORD
 Dealer's telephone number
 Dealer's cityRACINE
 Dealer's state codeWI
 Dealer's ZIP code
  • What is Recall?

    A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
  • What is Failure?

    Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
  • What is Defect?

    Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

 

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