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2004 Dodge RAM 1500 Power Train Problems, Complaints and Defects

Issue ID	1169522
Internal NHTSA #	10701405
Manufacurer	Chrysler (FCA US LLC)
Brand	DODGE
Model	RAM 1500
Model Year	2004
File date	03/03/14
Component	POWER TRAIN
Product type code	VEHICLE
Description of the problem	The truck stalls at idle or low speeds after refueling. It happens every time. It is dangerous because the power steering goes out and the truck is very difficult to control. It has happened as i am entering off-ramps and proceeding through intersections. The problem is the vapor/liquid separator valve located at the top of the fuel tank. The valve is designed to prevent liquid fuel from entering the charcoal canister/emissions system. When the valve fails, liquid gas can enter the line and fill the charcoal canister. After refueling, the pcm on the vehicle detects a change in fuel level. Then, when the engine meets certain temperature and driving criteria, the pcm issues a purge command to the charcoal canister to remove the stored gas vapors. It? S at that point that all the liquid gas in the line gets sucked into the charcoal canister. The pcm expects to see gas vapors entering the intake manifold and it is prepared to adjust air/fuel mixtures to compensate. However, it is not prepared to see liquid gas coming into the intake. That? S what causes the engine to stall. Unfortunately, the only fix is to replace the entire gas tank. Chrysler does not sell the vapor/liquid valve as a separate unit. Once the tank is replaced and the charcoal canister purged, the problem goes away. This problem is well-known to chrysler across a broad range of vehicles, including pickups, minivans and suvs. Chrysler settled with complainants on some models and years by agreeing to extend the warranty to lifetime, but refuses to acknowledge the problem outside of those vehicles. I am looking at a $1,300 repair bill for a known defective and unsafe part, the replacement for which chrysler refuses to sell separate from the gas tank itself. I would be deeply grateful for any assistance you may provide.
Vehicle Mileage at Failure	22000
Number of Occurences	1
Source of the issue	NHTSA WEB SITE
City and State	CLAREMONT, CA
VIN pattern	1D3HU18D34JXXXXXX
Was vehicle invloved in a crash?	N
Was vehicle involved in a fire?	N
Was incedent reported to police?	N
Was medical attention required?	N
Was part original equipment?
No. of injured persons	0
No. of fatalities	0
Date of purchase	06/08/26
Was original owner?	N
Anti-lock brakes	N
Cruise control	N
Number of cylinders	8
Drive train type	4WD
Transmission type
Vehicle speed	5
DoT tire identifier
Tire size
Location of tire code
Type of tire failure code
Was defective tire repaired?
Date of manufacture
Type of child seat code
Type of restraint
Dealer's name
Dealer's telephone number
Dealer's city
Dealer's state code
Dealer's ZIP code

What is Recall?
A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
What is Failure?
Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
What is Defect?
Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

Last decoded VIN:

JT8UF11EXR0195438 5NPEG4JA1MH110791 TMBJJ9NX3MY122564 3VW267AJ3GM305603 WMWZB3C57FWR43175 NLHBN51HANZ106752 KM8J3CA40JU738272 5J8YD4H57LL033953 1FTEW1E52KFB55227 JVA4R5004BA016439 JTJHT00W843544956 5XYZT3LB0JG527058

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2004 Dodge RAM 1500 Power Train Problems, Complaints and Defects, Recalls and Failures

2004 Dodge RAM 1500 Power Train Problems, Complaints and Defects

What is Recall?

What is Failure?

What is Defect?