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2007 Dodge GRAND CARAVAN Fuel Propulsion System Problems, Complaints and Defects

Issue ID	1114346
Internal NHTSA #	10638968
Manufacurer	Chrysler (FCA US LLC)
Brand	DODGE
Model	GRAND CARAVAN
Model Year	2007
File date	03/01/14
Component	FUEL/PROPULSION SYSTEM
Product type code	VEHICLE
Description of the problem	After fueling the vehicle, pulling out from the gas station, the van stalls violently: loses power, lurches & surges. This has become increasingly severe, most recently nearly causing a collision when the van stalled out as we were leaving the gas station in heavy traffic. The problem is the vapor/liquid separator valve located at the top of the fuel tank. The valve is designed to prevent liquid fuel from entering the charcoal canister/emissions system. When the valve fails, liquid gas can enter the line and fill the charcoal canister. After refueling the pcm on the vehicle detects a change in fuel level. Then, when the engine meets certain temperature and driving criteria, the pcm issues a purge command to the charcoal canister to remove the stored gas vapors. It? S at that point that all the liquid gas in the line gets sucked into the charcoal canister. The pcm expects to see gas vapors entering the intake manifold and it is prepared to adjust air/fuel mixtures to compensate. However, it is not prepared to see liquid gas coming into the intake. That? S what causes the engine to stall. Unfortunately, the only fix is to replace the entire gas tank. Chrysler does not sell the vapor/liquid valve as a separate unit. We are now at nearly 100,000 miles, and the problem persists and continues to get more severe. I have called dodge, but they say there is no extended warranty on the fuel tank/evaporation canister.
Vehicle Mileage at Failure	85000
Number of Occurences	1
Source of the issue	NHTSA WEB SITE
City and State	GLASGOW , KY
VIN pattern	2D4GP44L57RXXXXXX
Was vehicle invloved in a crash?	N
Was vehicle involved in a fire?	N
Was incedent reported to police?	N
Was medical attention required?	N
Was part original equipment?
No. of injured persons	0
No. of fatalities	0
Date of purchase	07/08/26
Was original owner?	N
Anti-lock brakes	N
Cruise control	N
Number of cylinders	6
Drive train type	FWD
Transmission type
Vehicle speed	15
DoT tire identifier
Tire size
Location of tire code
Type of tire failure code
Was defective tire repaired?
Date of manufacture
Type of child seat code
Type of restraint
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What is Recall?
A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
What is Failure?
Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
What is Defect?
Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

Last decoded VIN:

KL4MMDSL5NB063864 2T3D1RFV6NC277665 WBA3K32020K403629 1G6A85SX2F0141748 5YJXCDE23KF203315 1C4RDHAG2EC979626 LM1RD16C531103114 1FTEW1E50KKC81044 JTEBU3FJ5NK227657 1GNS6LED0TR294818 5FNYF5H39NB034735 2T36CRAV8TW003941

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2007 Dodge GRAND CARAVAN Fuel Propulsion System Problems, Complaints and Defects, Recalls and Failures

2007 Dodge GRAND CARAVAN Fuel Propulsion System Problems, Complaints and Defects

What is Recall?

What is Failure?

What is Defect?