2004 Gmc SIERRA 2500 HD Service Brakes, Hydraulic Problems, Complaints and Defects, Recalls and Failures

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2004 Gmc SIERRA 2500 HD Service Brakes, Hydraulic Problems, Complaints and Defects

 Issue ID877245
 Internal NHTSA #10421078
 ModelSIERRA 2500 HD
 Model Year2004
 File date22/08/11
Product type codeVEHICLE
 Description of the problemThis complaint covers my 2004 gmc sierra 2500hd crew cab 4wd. Almost one year ago i had a main brake line blow underneath the drivers side of the truck. The line was so corroded it was no wonder. This incident happened on 9-7-10. I was hooked to my fifth wheel camper and was preparing to pull out of driveway and when i placed foot on brake to shift into drive it blew. Thankfully i was just beginning to move. I had the truck towed to my local mechanic and he replaced the line and flushed system. Now again on 8-22-11 same situation occurred. The line blew in exactly the same position as first time only a different line this time. Not to mention the other corrosion on the brake calipers and hardware that rendered my rear brakes useless. Had to replace rotors and pads due to sticking brake pad wearing to point of metal to metal contact. Did i mention i purchased this truck new and it now has only 38,500 miles. Rarely does it get driven in snow and salt. I have all receipts for parts that this problem has caused me. Im just thankful that i wasn't towing as i usually do when im driving this truck. I've talked to my local dealership don hall in ashland, ky and they cite hundreds of trucks having this same problem. When are they going to do something about this. I am a loyal gm fan but i worked at a toyota dealership for two years selling used vehicles. I made it a habit of checking all of our gm truck trade-ins for this rust problem and they too had this. I saw even two to three year old vehicles rusted to the point of collapse. One of these being a $65000 cadillac escalade. Appalling.
 Vehicle Mileage at Failure40750
Number of Occurences1
Source of the issueNHTSA WEB SITE
 City and StateASHLAND, KY
VIN pattern 1GTHK23294FXXXXXX
 Was vehicle invloved in a crash?N
 Was vehicle involved in a fire?N
 Was incedent reported to police?N
 Was medical attention required?
 Was part original equipment?
No. of injured persons0
No. of fatalities0
 Date of purchase31/05/20
Was original owner?N
Anti-lock brakesN
Cruise controlN
Number of cylinders0
Drive train type
Transmission type
 Vehicle speed0
 DoT tire identifier
 Tire size
 Location of tire code
 Type of tire failure code
 Was defective tire repaired?
 Date of manufacture
Type of child seat code
Type of restraint
 Dealer's name
 Dealer's telephone number
 Dealer's city
 Dealer's state code
 Dealer's ZIP code
  • What is Recall?

    A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
  • What is Failure?

    Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
  • What is Defect?

    Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.
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