2004 Gmc SIERRA 2500 HD Engine And Engine Cooling Exhaust System Problems, Complaints and Defects, Recalls and Failures

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2004 Gmc SIERRA 2500 HD Engine And Engine Cooling Exhaust System Problems, Complaints and Defects

 Issue ID861251
 Internal NHTSA #10403940
 ManufacurerGENERAL MOTORS LLC
 BrandGMC
 ModelSIERRA 2500 HD
 Model Year2004
 File date25/05/11
 ComponentENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Product type codeVEHICLE
 Description of the problemLeft and right sides rear exhaust manifold bolts broken off. It leaks exhaust, may be a fire hazard and could cause emissions failure and emissions components failures. This problem is on a 2004 gmc 6. 0 engine. Noticed ticking noise at about 38000 miles and it would go away after 30-45 seconds. A gm rep said it was most likely the skirt less pistons and not to worry. Had some work done at a garage about a week ago and mechanic pointed out the broken bolts.
 Vehicle Mileage at Failure38000
Number of Occurences1
Source of the issueNHTSA WEB SITE
 City and StateOVERLAND, MO
VIN pattern 1GTHK23U64FXXXXXX
 Was vehicle invloved in a crash?N
 Was vehicle involved in a fire?N
 Was incedent reported to police?N
 Was medical attention required?
 Was part original equipment?
No. of injured persons0
No. of fatalities0
 Date of purchase23/10/19
Was original owner?N
Anti-lock brakesN
Cruise controlN
Number of cylinders8
Drive train type4WD
Transmission type
 Vehicle speed0
 DoT tire identifier
 Tire size
 Location of tire code
 Type of tire failure code
 Was defective tire repaired?
 Date of manufacture
Type of child seat code
Type of restraint
 Dealer's name
 Dealer's telephone number
 Dealer's city
 Dealer's state code
 Dealer's ZIP code
  • What is Recall?

    A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
  • What is Failure?

    Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
  • What is Defect?

    Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.
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